High quality machinery for the Food and Beverage Industry.
- Complete line for washing, filling and capping of bottles.
- Bottle washer.
- Box washing system.
Bottle washing, filling and capping line.
The complete lines for washing, filling and capping Maper bottles provide the most complete solution for the hygienic and efficient handling of 10 and 20 liter bottles, in all types of material, be it glass, polycarbonate, PVC or PET, and for a wide range of performances ranging from 100 to 3000 bottles per hour, delivered under the strictest quality standards.
Get to know the bottle washing, filling and capping unit.
Complementary equipment.
LID ELEVATOR
Sanitary duct made of stainless steel, in charge of raising the lids to the respective organization hoppers, by means of the air obtained from a motor-fan. Capacity up to 3000 caps per hour.
SHRINKED TUNNEL
Made up of resistors that raise the temperature in the upper part of the jug in a controlled way, with the purpose of adhering a retractable band to the profile of the jug, sealing it to preserve hygienic conditions until it reaches the final consumer.
OZONING EQUIPMENT
Used to improve the organic qualities of water and air, by controlling taste, odor and color, thanks to its germicidal action, which guarantees the elimination of: organic matter, cyanides and phenols from chemical residues, among others.
END OF LINE EQUIPMENT
These equipment respond to the palletizing needs of the food and beverage industry. They perform a wide variety of functions, among which the palletizing of jugs in water lines stands out.
The complete lines for washing, filling and capping Maper bottles include the handling of the carafe through the following stages:
Maper has positioned itself in more than 15 countries, locating equipment in America and Europe, managing to wash more than 12,212 bottles per minute, all over the world.
Bottle washer.
Maper bottle washers are machines with an exceptional modular structure, manufactured with high quality standards; configurable for different types of formats and yields ranging from 3000 to 94000 BPH (Bottles Per Hour), according to the specifications of each bottling line.
Maper also offers the possibility of repowering these washing equipment, through reforms and updates of each of the systems that make up a bottle washer, in order to provide an optimal solution according to the needs of each client.
Meet the bottle washer.
Structure.
The MAPER bottle washing machine is designed to wash bottles that are washable in caustic solution, it works under the general principle of immersion and injection of caustic soda solution tempered to a certain concentration and temperature, immersion and injection of water and rinsing stages final with recovered, recirculated and fresh water injected at high pressure.
LOADING AND UNLOADING SYSTEM
They are equipment manufactured with a combination of stainless steel and high-quality plastics that protect the surface of the bottles, their practical and functional design allows the set of perfectly synchronized mechanisms to introduce or unload the bottles in the washing machine, continuously and smoothly.
PLASTIC BOTTLE HOLDER POCKETS
MAPER has designed a wide range of plastic bottle-holder pockets, open or closed, depending on the case, which allow multi-format operation in the same washing machine, protecting the surface of the bottle and facilitating maintenance.
STATIONARY ROTATING RISK SYSTEM
The MAPER system of stationary rotary internal irrigation basically consists of a fixed structure on which the irrigation system is installed which, with a simple mechanism activated by the transmission system of the machine, causes the jets to perform an angular rotation determined by step. of the bottles.
PREWASH MODULE
In this module, the bottles are subjected to internal and external injections with water recovered from the pre-rinsing system, in order to eliminate solid waste, reduce the contamination of the first soda tank and preheat the bottles.
DIVE TANKS
In a series of tanks arranged with caustic soda, the washing operation is carried out by means of the chemical action of the caustic soda, the temperature and the mechanical action generated by the rotary irrigation injection systems and by the immersion process itself. . The number of tanks depends on the required treatment time.
FINAL RINSE MODULE
The fresh water enters the machine and circulates in the form of a waterfall and in the opposite direction to the transport of the bottle-holder baskets. Subsequently there is a draining time before entering the discharge, thus avoiding dripping on the bottles at the exit.
Complementary equipment
LABEL EXTRACTORS
Mainly composed of an axial pump, liquid recirculation ducts, and a label separator tank, forming a set of high efficiency and minimal operating costs. This entire system is mounted laterally to the soaking tanks of the bottle washing machine, its operation basically consists of driving the washing solution over the lines of bottles that run inside the machine, detaching and dragging all the paper towards the tank. separator, which in turn will expel it to the outside through a traveling mesh filtration system.
LABEL COMPACTOR
The labels extracted from the washing machine are received by an accumulation hopper and taken to the discharge tube, where the washing solution is removed from the labels, through a hydraulic cylinder that exerts pressure on them, achieving that the solution lower to a filter screen.
Crate washer.
Maper box washing systems offer a wide variety of equipment and configurations in order to adapt to the needs of each client, taking into account continuous improvement through innovation in aspects such as versatility, optimization of resources and quality of washed.
Meet the crate washer.
Markets.
Maper provides the most complete advice to make the best washing equipment available to the Client according to the type of industry, performance and cleaning requirements demanded. Thus achieving, position these products successfully in a large number of companies in Colombia and abroad.
FRUITS AND VEGETABLES
DAIRY PRODUCTS
MEATS
CANDIES AND BAKERY
DRINKS
CHEMICAL AND PHARMACEUTICAL
Crate washing structure.
Maper box washing systems have as a washing principle the immersion and / or injection of tempered solution at high flow and pressure. Its structure is made of stainless steel sheets and profiles and is mainly composed of three washing modules: Prewash, Wash and Rinse.
INTERNAL TRANSPORTATION
The transport of boxes within the jet tunnel is done in a continuous and orderly manner by the action of a stainless steel table top chain conveyor. A set of lateral metal guides guide the boxes throughout their travel, the box conveyor is driven by a worm gear motor located at the end of the machine.
IMMERSION OR INJECTION SYSTEM
The machine has strategically distributed plastic nozzles, which completely cover the area of the boxes with their jets and an effective treatment can be obtained in the internal and external washing of them.
MOISTURE SWEEPERS
The function of the humidity scavengers is to reduce the percentage of transfer or carry-over of solution between the different tanks of the machine, avoiding unnecessary contamination of the solution and increasing the quality of the wash.
FILTRATION SYSTEMS
Independent filtration systems for each of the washing tanks, can be: manual or automatic, they are located prior to the entry of water, to avoid the entry of solids through the pump that could damage it or obstruct the nozzles.
Complementary equipment.
The necessary equipment is installed to adapt to the production process in the best way, offering more than products, solutions for the efficient handling of boxes.
CONVEYORS
Box transport systems made of stainless steel, driven by a gear motor.
TURNERS
Different styles of box turners are offered at the points where the production line requires it: Before the washing machine, they are used to evacuate the solid waste that may exist in the boxes and avoid unnecessary contamination of the washing tanks; and after the washing machine to turn the box upside down or upside down depending on the case.
Downloads
Do you have any request?
- Spare parts
- Technical service
- Request for quotes
- dmunoz@mapersa.com +57 312 2791589